Social
Health & safety
Providing a safe and healthy work
environment for employees, contractors
and other stakeholders remains one of our
key focus areas. We have set a challenging
goal of achieving zero harm across all of our
operating entities.
Murray & Roberts seeks to create a mindset
and an environment where people believe it
is possible to work injury free, regardless of
where they are in the world, what role they
undertake, or in which operation they work.
Although significant progress has been
made in understanding health and safety
risks associated with our environment and
implementing mitigating measures, our
performance is still far from our aspiration.
Safety performance
Regrettably, the Group recorded nine (2009:
nine) fatal accidents during the financial
year, seven from South African operations
and two from Middle East operations. It is
also regrettable that the new financial year
started on a sad note following the death of six Murray & Roberts employees and one
contractor employee in three separate
incidents. The first incident occurred on
6 July 2010 where five employees lost their
lives in a massive fall of ground (FOG) incident
at Aquarius Marikana shaft number 4. The
second incident was on 13 August 2010
where an employee sustained fatal injuries
after he was caught between two load haul
dumpers (LHDs) at Aquarius Kopaneng
shaft. The third incident occurred on
17 August 2010 at Park Station on the
Gautrain project, when a contractor employee
fell approximately seven metres and sustained
fatal injuries.
| Murray & Roberts Group LTIFR |
| (per million hours worked) |
 |
Four (2009: three) of the fatalities during
the financial year occurred in underground
mining operations in South Africa and five
(2008: five) were recorded in the construction
operations. We are deeply disappointed
by the occurrence of fatalities despite our
relentless effort to improve health and
safety. Comprehensive investigations were
conducted to determine root causes and
corrective measures implemented to prevent
re-occurrence.
The group consolidated lost time injury
frequency rate (LTIFR), measured over a
million man hours, improved to 2,20, a 23%
improvement from the 2009 performance.
Our target over the next two years is to
reduce the LTIFR by 33% per annum in
order to achieve our objective of less than
1,0. The graph opposite illustrates the Group’s
historic performance against target.
Safe workplaces – our approach
We believe that management is ultimately
responsible for providing a safe and healthy
workplace. However, this cannot be achieved
without the participation of highly motivated
employees and other stakeholders. As a
result, appropriate strategies, structures
and resources are continuously implemented
to make this partnership possible.
In line with sound corporate governance
principles, a health, safety & environment
(HSE) committee reviews operational
performance in safety, health and environment
and provides strategic guidance to
improve performance. Below this structure
are various health and safety management
committees whose purpose is to review and
advance the health and safety program with
the involvement of all relevant stakeholders.
| The Group appointed Thokozani Mdluli as the group chief safety executive in May 2010. He will be responsible for supporting the Group’s leadership in enhancing its health and safety standards and practices. |
|
 |
| |
|
Thokozani Mdluli |
The Group has appointed DuPont Sustainable
Solutions, a global leader in health
and safety management, to undertake a
comprehensive evaluation of the Group’s
South African operations against best
practice standards. Murray & Roberts wants
to achieve sustained excellence in safety
performance and in order to do this the
Group recognises that a safety culture
change is necessary, which focuses on the
safe behaviour and actions of people and
key process safety management elements.
To begin the change process a better
understanding of the current state is necessary, where the process will identify
strengths and opportunities from which to
build sustainable improvement. A comprehensive set of continuous improvement
recommendations will be developed and
implemented across the Group. We recognise
that this is not a quick fix solution but rather
a sustained journey to zero harm.
 |
Strong safety leadership is essential in
our journey to achieve zero harm, as is the
participation of highly motivated employees |
Responding to
safety challenges
Further enhancements were made in our
approach to managing safety by developing
and implementing a model that clearly
articulates the roles, responsibility and
accountability of corporate office versus the
operations.
Our approach to safety is incorporated in
our charter, which states that we value
health, safety and the environment by
integrating sound health, safety and
environmental management into all activities
to achieve zero harm.
The group health and safety framework seeks
to implement a continuous improve ment
risk-based approach to better understand
and treat the exposures facing Murray &
Strong safety leadership is essential in
our journey to achieve zero harm, as is the
participation of highly motivated employees
Roberts. The framework serves to guide
operational health and safety management,
policies, standards and procedures.
The group HSE policy outlines Murray &
Roberts’ aspiration of zero harm to the
health and safety of its employees, subcontractors
and suppliers, visitors and
others under its managerial control. This
aspiration is reflected in our group wide
targets of:
- zero fatalities and permanent
disablement
- 33% reduction in LTIFR per annum
to achieve <1,0 by 2012
- comprehensive incident reporting
Leadership and line accountability
Strong safety leadership is essential in our journey to achieve zero harm. The Murray &
Roberts leadership succession and development model provides guidelines on the
characteristics required of a Murray & Roberts leader. Managers at all levels, from executive to
frontline management, are accountable for health and safety. They are expected to lead by
example and demonstrate a visible commitment to health and safety.
In order to improve the competency of all
managers, Murray & Roberts will introduce
health and safety leadership interventions
that include:
- identifying critical and highly visible
behaviours to be demonstrated by
leaders that set the tone for health
and safety commitment
- implementing a leadership visibility
program where leaders go to the shop
floor and engage employees on health
and safety matters
- incorporating health and safety into
performance appraisals and holding
managers accountable for health and
safety performance in their areas
- training leaders in health and safety
legislation and company standards
While every initiative taken seeks to positively
impact the behaviour of both employees and
leaders in our organisation, we have also
sought further guidance from experts to
advance our knowledge and skills on this
subject. DuPont Sustainable Solutions, one
of the leading companies on behaviour
based safety, was appointed to facilitate
a senior leadership safety summit on the
executive role in safety management,
including:
- vision and commitment
- accountability
- leadership and participation
- integration of safety in business planning
Implementation of critical safety
standards
Elimination of work related fatalities is the
first priority in our journey to zero harm.
Information from risk assessments and
incident investigations indicates a few
activities that are associated with the
majority of our fatal and serious incidents. A
response strategy focusing on measures to
address these risks has been formulated
and will be implemented across the Group
during the new financial year. Fatal risk control
protocols (FRCPs), will be implemented to
address risks associated with the following
activities:
- working at heights
- underground ground control
- surface ground control
- mobile equipment
- safeguarding against falling
and rolling objects
- lifting operations
- lockout and isolation
- equipment safeguarding
- confined space
- light motor vehicle
- explosive management
- hazardous materials management
A plan to train employees on the requirements
of the FRCPs, implementation of the
requirements on the shop floor and vigorous
auditing to track progress will be rolled
out during the next financial year. The aim
is to achieve sustainable compliance over a
reasonably short period of time. Progress on
implementation will be closely monitored
at the highest level within the organisation.
Safety indicators
Murray & Roberts currently utilises a set of lag indicators to measure overall safety effectiveness
and performance – some of our operations have made significant advances in this process of
measurement and now include leading indicators to track health and safety performance.
During the past year we reviewed our key indicators and aligned them with best practices.
From 1 July 2010, the Group will track the following lag indicators:
- recordable case rate, which includes cases of fatality, permanent disability, lost time,
restricted work day and medical treatment
- lost time injury rate, which includes permanent disability and lost time injuries
- total injuries frequency rate which includes all cases mentioned and first aid cases
These measurements will assist in comparing our performance with that of our clients and
other players in the industry.
The use of leading health and safety indicators has been identified as one of the key focus
areas in our effort to achieve a proactive health and safety culture. We have identified leading
indicators that will be monitored at group level. Examples include:
- number of safety interactions/observations/audits/inspections conducted versus planned
- incidents reported versus investigated
- implementation of action plans resulting from audit findings
- number of near misses reported
- safety related disciplinary actions taken
More leading indicators will be implemented at operational level and we plan to learn from their
experiences and include more at group level.
In order to effectively manage a mix of leading and lagging indicators, a more sophisticated
reporting system will be deployed across the Group which will also lead to greater consistency
in reporting across the operating entities.
Communication and safety awareness
The Murray & Roberts STOP.THINK campaign
focuses on raising health and safety awareness
across all Murray & Roberts sites. The Group
has developed an extensive collection of
collateral that is used on work sites, including:
- STOP.THINK awareness video
- STOP.THINK safety clothing
- STOP.THINK decals
- STOP.THINK industrial theatre
- STOP.THINK change room
Hand signals allow workers to communicate vital safety messages to each other in noisy environments, over vast distances and at differing heights.
 |
|
 |
|
 |
|
 |
| STOP.THINK |
|
I'm safe |
|
Danger |
|
Help |
During the year, a series of STOP.THINK
Moments videos were developed to re-enact
serious incidents and highlight the
behavioural contributors to the incident.
STOP.THINK Moment videos use actors to
recreate actual incidents (fatal and disabling)
that occurred on Murray & Roberts sites and
projects. Where possible, family members,
friends and colleagues are interviewed to
add a touch of reality to each video.
An extension of our STOP.THINK brand is
the Impilo Yethu print medium comic strip
communication platform. Impilo Yethu was
originally created with a predominant focus
on safety related issues at work, but has
since broadened its mandate to safety at
home, protecting the environment, lifestyle
choices and general health. Impilo Yethu is
used in the mornings in toolbox talks to brief
and educate employees on site.
|
The Murray & Roberts STOP.THINK campaign focuses on raising health and safety awareness at all work sites |
SMS is another key medium of communication, used to establish membership of an Impilo
Yethu club and communicate HSE messages. The Group has created a database of more
than 10 000 mobile telephone numbers from club membership and previous entries into Impilo
Yethu competitions. Early morning SMS messages to employees reinforce core messages
such as “Don’t forget to STOP.THINK today!” or “Don’t forget to hook up today!”
The STOP.THINK initiative provides a strong foundation for communicating current and future
improvement initiatives across the Group.
Hazard identification and control
A variety of workplace interactions, observations and audits are to be implemented to
encourage all employees to STOP.THINK and act safely. We have, however, identified that
employees often fail to identify hazards before commencing their tasks. To address this
challenge we will implement a training program to develop employees’ skills in hazard
identification and control.
The program will go beyond hazard identification and include training to enhance skills in
conducting safety observation/interactions amongst employees. Safety observation is a
process where employees observe one another to identify good practices, as well as
unintentional at-risk behaviours. The greatest benefit of safety observations is the discussion
that takes place following the observation, where employees reinforce the safe activities and
identify better ways of controlling the associated hazards.
Where we experience lost time, disabling or fatal incidents, we require operations to conduct
thorough investigations to determine the root causes and prevent re-occurrence. A need
was identified to train managers and health and safety professionals in conducting good
quality investigations. 86 employees were trained on the TapRoot process, an internationally
recognised incident investigation process. More training sessions are scheduled for the early
part of 2011.
A process has been put in place to facilitate sharing of lessons learned from incidents across
the organisations. Operations are expected to use this information to conduct gap analysis in
their areas and close the loop to prevent the repeat of similar incidents.
Contractor safety
Murray & Roberts makes extensive use of contractor companies in some of its activities
and they are a key contributor to our health and safety statistics. Programs aligned with
the new construction regulations have been implemented to ensure that contractors comply
with legal requirements and Murray & Roberts standards. More time will be spent on ensuring a consistent and proactive approach
towards management of contractors across
the Group.
Operational performance review
In addition to lagging and leading indicators
the focus of the health and safety program
will be on evaluating the effectiveness of
operational plans. The internal and external
audit program will place specific emphasis
on the implementation of critical health and
safety standards and legal requirements.
Occupational and
societal health
Identifying and controlling undesirable
impacts that our operations may have on
the health and wellbeing of employees,
contractors and other stakeholders is central
to our sustainability strategy. We implement
medical surveillance and industrial hygiene
programs to ensure successful identification
and management of potential health risks
and implementation of remedial strategies.
Hearing loss is a major occupational health
risk in our operations. 103 (2009: 65) new
noise induced hearing loss cases were
recorded in the year. The Group has
engaged specialised service providers to
assist with mitigation measures which
include engineering controls to eliminate or
reduce impact to acceptable levels or use of
personal protective equipment (PPE) where
the risk cannot be completely eliminated.
Employees receive regular training in the
potential health impacts in the workplace
and protective measures.
Sub-Saharan Africa remains the region most heavily affected by HIV worldwide, accounting for
over two thirds (67%) of all people living with HIV and nearly three quarters (72%) of AIDS-related
deaths in 2008. The nine countries in southern Africa continue to bear a disproportionate share
of the global AIDS burden, each with an adult HIV prevalence greater than 10%. Murray & Roberts
operates in and employs migrant workers from several of these countries. With an adult HIV
prevalence of 26% in 2007, Swaziland has the most severe level of infection in the world;
Lesotho’s epidemic seems to have stabilised, with a prevalence of about 23% in 2008; Botswana
has a prevalence of 25% and South Africa continues to be home to the world’s largest population
of people (an estimated 5,7 million) living with HIV. The prevalence rate amongst adults aged 15
to 49 is estimated to be about 17%. It is estimated that the prevalence rate within Murray &
Roberts employees is in line with these levels.
This poses several risks for Murray & Roberts’ southern African operations including:
- safety incidents due to fatigue and illness
- lower employee productivity
- heightened absenteeism
CASE STUDY: MURRAY & ROBERTS CEMENTATION HIV/AIDS PROGRAM |
Murray & Roberts Cementation believes that knowing your HIV/Aids status helps you to
change lifestyle behaviour. The company has implemented voluntary counseling and
testing (VCT) campaigns as a preventative measure against HIV infections. The VCT
campaigns are conducted twice a year at each site and 3 063 Murray & Roberts
Cementation employees were tested in 2010, with 511 being identified as HIV positive.
This is an HIV prevalence rate of employees tested of about 17%. The following statistics
have been identified through this program:
- The HIV prevalence rates of employees tested range from about 8% to 33% on a
per site basis
- About 16% of male tested employees are HIV positive
- About 23% of female tested employees are HIV positive
- About 28% of HIV positive tested employees are on anti-retroviral treatment
- About 28% of HIV positive tested male employees are on treatment
- About 40% of HIV positive tested female employees are on treatment
Murray & Roberts Cementation applies these measures to ensure confidentiality:
- management and company officials never participate in employee VCT processes
- the service provider deals directly with the employees on all VCT processes
- the service provider never divulges the status of any employees to anyone except
the individuals themselves
Pre-testing and post-testing counseling are conducted by the service providers during
the VCT process and individuals who need further counseling are referred to the Group’s
EWP service provider. Employees who test positive are referred for further disease
management by the VCT service provider. |
The majority of operations have installed
extensive societal health programs, including
random substance abuse tests and voluntary
HIV/AIDS tests. The Group’s risk-based HIV/
AIDS policy promotes voluntary testing,
non-discrimination and awareness about
preventing the spread of the disease and
mitigating its effects. This is aimed at a
further reduction in the incidence of societal
health problems.
A major societal health problem is drug
and alcohol abuse. Of the 7 012 drug tests
conducted, 3,0% (2009: 3,9%) returned
positive. Of the 271 460 alcohol tests
conducted, 0,2% (2009: 5,6%) returned
positive. These employees receive counseling
on the negative effects of substance abuse.
The major health risks identified for each
operating environment are:
- Lung function disorders from dust
exposure – primarily construction
- Fatigue and heat stress – primarily
mining
- Repetitive strain and ergonomic injuries
– primarily fixed facility sites
Preventative and corrective mitigation
measures are being implemented to eliminate
the underlying causes and hazards of all
health risks. Training and the use of PPE
contribute to a reduction in the impact of
health risks.
The Group employee wellness program
(EWP) is committed to creating a caring and
supportive working environment that is
people-centred and people-driven. The
Murray & Roberts EWP is designed to assist
employees experiencing personal and/or
work-related difficulties and to ensure
optimal performance by employees.
In the six months to June 2010, 1 701 EWP
safety risk assessment cases were reported.
This is a significant increase when compared
to the previous year, where 596 cases
were reported. The increase is due to the
increased marketing initiatives in a number
of divisions, implementation of several onsite
clinics, introduction of more effective
marketing material, an increase in the number
of ICAS client representatives, a better
appreciation in our operations of the benefits
of a comprehensive EWP program and
the introduction of the ICAS safety risk
assessment service.
Organisational issues (work relationships
and working conditions) are the more
frequently presented problems and personal
relationships and money management are
other key issues addressed. Our operations
and EWP service provider address these
issues through various means, including
education and referral to necessary support
services.
Although not represented in the top five
problems, a number of traumatic safety
events occurred during the period and our
EWP service provider provided on-site
trauma counseling for 63 employees during
2010. 44 employees were counseled at
Murray & Roberts Cementation in June
2010 following two fatal incidents.
Murray & Roberts undertook a safety risk
assessment as part of its EWP service in
several of its operations. These assessments
provide an in-depth understanding of the
risks that could, if left untreated, result in
workplace injuries and lost time. Once
assessed, employees are either deemed fit
to work in safety critical positions or fit / unfit
subject to appropriate interventions. 928
assessments were conducted in 2010. The
key risks identified were alcohol abuse,
stress and depression. Our EWP service
provider has worked closely with the relevant
operations to refer employees to the
necessary support services in order to assist
in reducing the associated risk. |